SECTIONAL WARPING MACHINE
ROBOWARP PB9
ROBOWARP PB9
SALIENT FEATURES
- Lease insertion by 3 axis Robot
- No need to cut the section until end of warping
- Precise and quick yarn separation with optical monitoring
- Superb Flexibility with highest productivity.
- Ergonomically designed operation.
- Optimized yarn use.
- Remote Diagnosis – online support from our Service head Office
| Maximum warping speed | : | 800 m/min |
| Minimum section width | : | 7 mm (Depending upon yarn quality) |
| Maximum section width | : | 300 mm |
| Minimum yarn package | : | 12 – 24 ends |
| Maximum creel ends | : | 672 ends (Pitch : 240 x 240 mm – 8 tier) |
| Time for thread separation | : | 9 seconds per lease by robotics |
| Working width available | : | 2200 mm & 3600 mm |
| Maximum yarn wound dia | : | 950 mm |
| Maximum beam flange dia | : | 1250 mm |
| Maximum beam tension | : | 6000 N |
| Maximum beaming speed | : | 200 m/min |
| Cone angle | : | 9° |
Application of Feeler Roller (guided by Pneumatic closed loop A/c Servo Drive) on reed head-stock for precise, uniform, compact tidy warping. Optical monitoring of the thread separation at the warping reed during automatic insertion of the split cords (which are simply placed in the warping drum as part of the setting-up process) is extended in scope by the optical positional check of the separation slider.
Laser-aided feed determination ensures highest warp quality and at the same time offering the possibility to carry out complicated samples by functional way. Cylindrical package build-up and the correct placement of the split cords, ensures perfect warp quality.
Fully automatic, fast and precise, new pneumatic leasing device is not fixed to the floor but is the part of the machine, and is located in the machine superstructure. By separating the thread guidance from the leasing reeds, this device provides the basis for optimized working when changing lots.
A laser control allows the perfect separation of yarn during leasing. Leasing comb with eyelet board allows smooth yarn passage with a significant reduction in yarn break. Auto section tension control feature provides correct package built up over the warp width and a constant thread tension over warp length.
Option of independent use from both sides of creel by reserve carriage for the 2nd series of combs, allows to prepare the next warp while the machine is working. Leasing combs perfectly designed for quick yarn insertion.
The solid structure of machine allows installation in small space. The machine is equipped with strong and functional Cradle type beamer.
Beam donning and doffing device are integral part of compact and ergonomic structure. The main data input console and functional buttons for warping and beaming operations are easy to access.
Entire machine operations are controlled by Multi-axis ‘SIEMENS’ high tech servo drives and motion sensors resulting in the finest quality weaver beams for all kinds of yams.
TECHTRONICS
TECHTRONICS
SALIENT FEATURES
- Extremely robust machine design
- Innovative drum construction to withstand high crushing force
- Direct drive on both sides of drum to achieve optimum transmission efficiency and to generate higher beaming tension
- Flexibility to operate machine under lower tension also.
- Specially designed beam support arbors for the stability of structure.
- Double brake disc for higher beaming tension.
- Extremely sturdy feed unit for higher section tension from “Extra tension unit”
- In between creel & warping machine
- Remote Diagnosis – online support from our Service head Office
| Working Width | : | 2200 – 4200 mm |
| Cone Angle | : | 7° – 8.5° |
| Max. Beam Flange Diameter | : | 1250 mm |
| Drum Circumference | : | 3140 mm |
| Warping Speed | : | 500 m/min |
| Beaming Speed | : | 60 m/min |
| Beaming Tension | : | Up to 60,000 N |
| Drive | : | AC Servo Drive / Asynchronous Servo Motor |
| PLC Based control | : | |
| Braking system | : | Air cooled – Hydraulic disc braking system |
| Applicable yarns | : | Spun and Filament Yarn from all types of technical fibres say Polyester Mono filament / Multi filament / Nylon / Carbon Fibre / Glass fibre / Kevlar etc. |
LASERTRONIC PLUS
LASERTRONIC PLUS
SALIENT FEATURES
- Robust separate warping and beaming structure.
- Hightech cradle type Beaming structure.
- Extremely effective air cooled hydraulic disc brakes.
- Constant beaming tension with beam oscillation function.
- Three servo systems for warp table traverse motion, warp table cross motion and machine head stock motion in synchronization with each other.
- Yarn Built-up through Laser Sensor
- Kick Back type Feeler Roller for Compact Beam
- Programmable Leasing Device
- Section Tension Control
- Reverse/Forward Drum Rotation
- Remote Diagnosis – online support from our Service head Office
| Working Width | : | 1800 mm to 4200 mm |
| Beam Flange Diameter | : | 800 – 1250 mm |
| Cone Angle | : | 7° / 8.5° / 10.5° |
| Drum Circumference | : | 3140 mm |
| Warping Speed | : | 0 – 1000 mts/min |
| Beaming Speed | : | 0 – 200 mts/min |
| Beaming Tension | : | 0 – 600 Kg (higher on request) |
LASERTRONIC
LASERTRONIC
SALIENT FEATURES
- Yarn Built-up through Laser Sensor
- Extremely robust separate warping and beaming structure.
- Movable beaming structure on both side.
- Extremely effective air cooled hydraulic disc break.
- Constant beaming tension with beam oscillation function.
- Three servo system for warp table traverse motion, warp table cross. Motion and machine head stock motion in synchronization with each other.
- Ball screw for high precision warping.
- Linear guide for under carriage movement.
- Kick Back type Feeler Roller for Compact Beam
- Programmable Leasing Device
- Section Tension Control
- Reverse/Forward Drum Rotation
- Remote Diagnosis – online support from our Service head Office
| Working Width | : | 1800 mm to 4200 mm |
| Beam Flange Diameter | : | 800 – 1250 mm |
| Cone Angle | : | 7° / 8.5° / 10.5° |
| Drum Circumference | : | 3140 mm |
| Warping Speed | : | 0 – 800 mts/min |
| Beaming Speed | : | 0 – 150 mts/min (higher on request) |
| Beaming Tension | : | 0 – 450 Kg (higher on request) |
SERVOTRONIC
SERVOTRONIC
SALIENT FEATURES
- Extremely robust separate warping and beaming structure
- Innovative cradle type beaming
- Warp table movement by AC servo motor and drives
- Precise traverse movement through AC servo motor and drives
- Very effective caliper type hydraulic disc brakes on both sides
- Both side movable beaming structure by push button
- Oscillating leasing stand
- Constant beaming tension with beam oscillation function
- Accurate length measuring with lost end memory
- Reverse / forward drum rotation
- Printer interface to get all desired data
- Intelligent operational Panel having large colour touch screen display
- Remote Diagnosis – online support from our Service head Office
| Working width | : | 1800 – 4200 mm |
| Beam flange Diameter | : | 800/1000/1250 mm |
| Cone angle | : | 7° / 8.5° / 10.5° |
| Drum Circumference | : | 3140mm |
| Warping speed | : | up to 800 Mtr/min |
| Beaming speed | : | up to 150 Mtr/min (higher on request) |
| Beaming tension | : | up to 600 Kg (higher on request) |
SIMPLETRONIC
SIMPLETRONIC
SALIENT FEATURES
- Extremely robust separate warping and beaming structure
- Precise traverse movement through AC servo motor and drives
- Very effective caliper type hydraulic disc brakes on both sides
- Both side movable beaming structure
- Constant beaming tension with beam oscillation function
- Accurate length measuring with lost end memory
- Printer interface to get all desired data
- Intelligent operational Panel having colour touch screen display for desired process data
| Working width | : | 1800 – 4200 mm |
| Warping Speed | : | 800/1000/1250 mm |
| Cone angle | : | 7° / 8.5° / 10.5° |
| Drum Circumference | : | 3140 mm |
| Warping speed | : | 0 – 600 Mtr/min (Higher on request) |
| Beaming speed | : | 0 – 100 Mtr/min (Higher on request) |
| Beaming Tension | : | 0 – 450 Kg (Higher on request) |
SUPERTRONIC
SUPERTRONIC
SALIENT FEATURES
- New innovative separate warping and beaming structure
- Hydraulic disc brakes
- Pitch control by servo drive
- Constant warping and beaming speed
- Lost end memory & auto stop during beaming
- Digital online display for desired process data
- Data storage and pattern selection
| Beam Diameter | : | 800 mm – 1000 mm |
| Working Width | : | 1800 – 3800 (In step of 200 mm) |
| Warping Speed | : | 0 – 600 Mts. / Min. |
| Beaming Speed | : | 0 – 100 Mts. / Min. |
| Beaming Tension | : | up to 350 Kgs. (Higher Tension on request) |